Warehouse Conveyor Systems
At Xact Warehouse Solutions, we deliver high-quality conveyor systems that enhance your warehouse operations. Our conveyors are crucial for efficiently transporting materials throughout your warehouse, from receiving to shipping. They boost productivity and streamline workflows by reducing manual handling and speeding up processes.
Our case and pallet conveyor solutions are designed to move products safely and ergonomically through various work zones in your warehouse or distribution center. This advanced conveyor technology minimizes workers’ time moving goods, boosts productivity, and reduces overall labor costs.
How We Work
We partner with leading vendors to offer you conveyor systems that are durable and highly efficient. By collaborating with the best in the industry, we ensure you get reliable solutions tailored to your specific needs.
What We Do
Consultation
Our process begins with a detailed consultation to understand your needs and operational challenges. We take the time to listen and assess your unique situation, ensuring we provide solutions tailored to your warehouse’s requirements. Our team of experts will walk you through the options that best fit your goals, helping you make informed decisions from the start.
Estimation of Cost
We believe in transparency and clarity when it comes to pricing. Our straightforward cost estimation process provides a clear picture of the investment required. This way, you can plan your budget without any hidden costs or surprises and ensure that your chosen solution aligns with your financial expectations.
Designs
Once we clearly understand your needs, our design team gets to work on creating custom conveyor solutions. We focus on designing systems that fit your space and integrate seamlessly with your existing workflows. We aim to deliver a solution that enhances efficiency and performance, tailored specifically to your warehouse’s operation.
Installation
Efficient installation is crucial for minimizing disruption. We manage the entire installation process precisely, working around your schedule to ensure minimal impact on your daily operations. Our team is dedicated to setting up your conveyor system quickly and efficiently so you can start benefiting from it without unnecessary delays.
Warranty
We stand behind the quality of our conveyor systems with robust warranties. Our comprehensive warranty packages provide peace of mind, knowing your investment is protected. If any issues arise, you can count on us to address them promptly, ensuring your system’s long-term reliability and performance.
Types of Conveyor Systems
Discover the various types of conveyor systems available, each tailored to optimize your warehouse operations and streamline material handling processes.
Powered Conveyors
These conveyors use motorized rollers or belts to move items efficiently through your warehouse. They are ideal for automated processes, offering smooth, consistent movement perfect for high-volume operations.
- Opt for powered conveyors when you need reliable automation for large-scale operations or complex handling tasks.
Gravity Conveyors
Utilizing inclined or level surfaces, gravity conveyors move goods without additional power. They offer a cost-effective solution for simpler setups or where flexibility is needed.
- Choose gravity conveyors for budget-friendly, flexible solutions where power usage is minimal or unnecessary.
Accumulating Conveyors
Designed to manage product flow and reduce bottlenecks, accumulating conveyors handle items in a controlled manner, preventing congestion and ensuring smooth operations.
- Use accumulating conveyors to optimize workflow and manage product flow in areas prone to congestion or high traffic.
Transportation Conveyors
Built for efficiency, these conveyors transport items from one location to another quickly and reliably, ensuring a steady flow of goods throughout your warehouse.
- It is ideal for scenarios where maintaining a consistent and rapid flow of products is crucial.
Belted Conveyors
Featuring a smooth surface, belted conveyors are perfect for handling smaller or irregularly shaped items. They are instrumental in sorting and packing areas.
- Select belted conveyors for safely and efficiently transporting delicate or irregularly shaped items.
Roller Conveyors
With a robust design, roller conveyors are suited for moving larger or heavier items. They offer flexibility and can be integrated into various configurations to meet different needs.
- Opt for roller conveyors when handling large or heavy items or when you need a flexible system adapted to various operational layouts.
Combination Conveyors
Sometimes, a single conveyor type isn’t enough. Our combination systems integrate different conveyor types to create a customized solution tailored to your specific workflow requirements.
- Choose combination conveyors when you need a bespoke solution that combines the strengths of multiple conveyor types to fit complex or varied operational needs.
Features of Our Conveyor Systems
Our conveyor systems can be equipped with various features to optimize performance and meet specific requirements. Features may include:
Photo Eyes: Integrated photo sensors ensure precise tracking and control of products on the conveyor, improving accuracy in sorting and directing goods.
Self-Tracking Belts: Our self-tracking belts are designed to automatically align and center, reducing maintenance needs and ensuring smooth operation even under varying loads.
Accumulators: Built-in accumulation features help manage product flow and create buffers, allowing seamless integration into your workflow and reducing bottlenecks.
Indexing Functions: Our systems include indexing capabilities to control the movement and spacing of products, optimize the handling of items, and enhance overall efficiency.
Variable Speed Controls: This allows you to adjust the speed of the conveyor belt to match the requirements of different tasks and product types, improving flexibility and control.
Noise Reduction Systems: Designed to minimize operational noise, these systems help create a quieter working environment.
Modular Design: Facilitates easy customization and expansion of the conveyor system to adapt to changing needs and layouts.
Enhanced Safety Guards: Additional protective barriers and safety mechanisms to prevent accidents and protect operators from moving parts.
Integrated Barcode Scanners: These are used to track and manage products using barcode or RFID technology, streamlining inventory management and order processing.
Typical Applications
Our conveyor systems are designed to enhance efficiency across warehouse operations. Here’s how our different conveyor types can make a difference:
Loading and Unloading Conveyors
These conveyors, available in belted or roller configurations, are perfect for streamlining the loading and unloading of trucks or containers. They can cut labor at the dock by up to 50% and halve the time required for loading or unloading.
Unloading Application: cartons placed on the conveyor inside the truck are moved directly to the dock area, eliminating the need for manual handling.
Load Application: The pre-sorted shipping cartons are seamlessly directed into trailers or containers, speeding up the process and reducing manual labor.
Sortation Conveyors
Sortation conveyors come in high-rate and lower-rate options for sorting products to various destinations within your warehouse.
High-Rate Sorters:
- Multi-belt
- Cross-belt
- tilt tray sorters
Low-Rate Sorters:
- Right angle transfer sorting
- Belted conveyor with push-arm sorters
- Belted conveyor with bow-arm sorters
- Conveyor divert modules for line-shaft conveyor and motorized driven roller conveyor.
Transportation Conveyors
Transportation conveyors are designed to move cartons or pallets efficiently within your warehouse or distribution center. These transportation conveyors include:
- Belt conveyors
- Line-shaft conveyors
- Belt-driven live roller conveyors
These systems ensure that items are transported quickly from one point to another, maintaining a smooth flow of goods through your facility.
Accumulating Conveyors
These conveyors manage the flow of products to create buffers and minimize bottlenecks. By accumulating items in small zones, they help consolidate products and provide time buffers, enhancing overall workflow. Different types of accumulation conveyors include:
- Line-shaft conveyor
- Belt-driven live roller conveyor
- Motorized driven roller (MDR) conveyor
- Accumulating spiral conveyor
Benefits of Our Conveyor Systems
Our systems are built with advanced conveyor technology to enhance efficiency and reliability in your warehouse operations. Here are some of the key benefits:
Improved Safety: With built-in safety features and ergonomic designs, our conveyors help minimize risks associated with manual handling. This not only protects your employees but also helps maintain a safer operational environment.
Minimized Product Damage: Our systems are designed to handle products gently and efficiently, reducing the likelihood of damage during shipping and receiving. This ensures that your products arrive in optimal condition, maintaining quality and reducing returns.
Faster Loading and Unloading: Our conveyors cut down on time and labor by streamlining the loading and unloading processes. This efficiency boost helps speed up the movement of goods, leading to quicker turnaround times and improved operational flow.
Versatile Applications: Whether you need to move cartons, pallets, or bulk items, our conveyor systems are versatile enough to handle various material handling tasks. They can be customized to fit your needs and integrate smoothly into your existing setup.
At Xact Warehouse Solutions, we are committed to delivering conveyor systems that provide real benefits and drive operational success. Contact us to learn more about how our solutions can transform your warehouse efficiency.
Our Conveyor System Vendors
