Steel Platforms & Mezzanines
Steel platforms, called mezzanines, are elevated structures designed to add an intermediate level to your existing warehouse or facility. These platforms capitalize on unused vertical space, effectively doubling or even tripling your available storage or operational space. They are versatile and can be used for storage, offices, packing, or equipment spaces.
Steel mezzanines come in various styles, from simple, temporary structures to more permanent, fully integrated designs. Customizable to fit your specific requirements, steel platforms can be adjusted for load-bearing, clearance, and even aesthetics. With minimal disruption to existing workflows, steel platforms offer a quick, cost-effective expansion solution.
Get in touch today for a free estimate and discover how we can assist with your warehouse space optimization.
How Steel Platforms Work
A steel platform is a structure that creates a partial intermediate floor, similar to a balcony. Steel platforms, sometimes referred to as mezzanines, help utilize overhead warehouse space and can be custom designed to fit the specific needs and capabilities of your space. Steel platforms may be temporary or semi-permanent structures.
Types of Steel Platforms & Mezzanines
Free-Standing Steel Platforms
Free-standing platforms are independent structures that don’t rely on existing warehouse infrastructure. They’re perfect for creating additional storage, office space, or packing areas in facilities where flexibility and scalability are critical. They can be relocated and reconfigured as needs evolve.
Rack-Supported Mezzanines
Rack-supported mezzanines are integrated into your existing racking systems. By building on top of your shelving or pallet racks, these mezzanines increase storage capacity without taking up additional floor space. They offer a highly efficient way to add vertical storage, making them ideal for fast-moving environments.
Custom Steel Platforms
Every warehouse is unique, so custom-designed mezzanines and steel platforms are essential. Whether you want to expand your storage office space or create specific work areas, we can design a solution that fits your specifications. Custom platforms maximize space, improve workflow, and provide a durable, long-term solution.
Our Steel Platform & Mezzanine Installation Process
At Xact Warehouse, we specialize in designing and installing steel platforms and mezzanines that optimize your facility’s vertical space. Our process ensures that your project is completed on time, within budget, and with minimal disruption to your daily operations. Here’s how we guide you through each step of the installation:
Initial Consultation & Needs Assessment
We begin by discussing your specific requirements. Whether you need more storage, additional workspaces, or a combination of both, we work closely with you to understand your needs. During this phase, we gather crucial information about your facility, including its dimensions, structural considerations, and operational goals.
Custom Design & Engineering
Once we understand your needs, our expert design team creates a custom solution tailored to your space. Our steel platforms and mezzanines are fully customizable to meet your load-bearing, height, and clearance requirements. We ensure the design is functional and compliant with all local building codes and safety regulations.
Custom Design Features:
Load-bearing capacity adjustments
Platform height and clearance based on existing infrastructure
Integration with existing racks, shelving, or equipment
Safety features like guardrails, stairways, and non-slip flooring
Approval & Finalization
After presenting the design, we work with you to finalize any details, ensuring everything meets your expectations. Once you approve the design, we obtain any necessary permits and schedule the installation.
Pre-Installation Planning
To ensure minimal disruption to your daily operations, we schedule the installation at a time that works best for you. Our team works with you to coordinate the timeline, ensuring your warehouse can function smoothly before, during, and after installation. During this phase, we also prepare all the materials needed for the project.
Steel Platform & Mezzanine Construction
Our expert installation team begins constructing your steel platform or mezzanine. This process typically includes:
Assembly of Support Structures: We assemble the structural framework, which may include beams, columns, and support posts.
Platform Installation: The flooring and decking are installed, creating a robust and stable surface for storage or operational use.
Integration with Existing Systems: If necessary, we integrate the platform with your existing racking systems, shelving, or equipment to ensure seamless functionality.
During installation, we ensure all safety protocols are followed, and our team works efficiently to complete the project with minimal downtime for your facility.
Safety Checks & Quality Assurance
Before we wrap up, we conduct thorough safety checks to ensure your new steel platform or mezzanine is secure and up to standard. This includes verifying the structural integrity, load-bearing capacity, safety guardrails, and flooring stability. We also check compliance with local building codes and OSHA regulations.
Final Walkthrough & Training
Once installation is complete, we schedule a final walkthrough with you to ensure that the platform meets your expectations. We also provide training on utilizing the new space and safety features best, ensuring your team is fully prepared to operate within the newly optimized area.
Ongoing Support & Maintenance
After your steel platform or mezzanine is up and running, we offer ongoing support and maintenance services. Our team is available to perform regular inspections, answer any questions, and ensure your system continues functioning smoothly.
Benefits of Steel Platforms & Mezzanines
Maximizing Storage Capacity
Steel platforms provide a practical and affordable solution for increasing storage in warehouses, distribution centers, and e-commerce operations. Using the overhead space creates an additional level for storing inventory, parts, or supplies, reducing clutter and improving organization.
Optimizing Workflow
Mezzanines can streamline operations by providing dedicated areas for tasks, from assembly and packing to sorting and storage. They can also help reduce congestion on the main floor, improving overall productivity and reducing bottlenecks.
Creating Workspaces & Offices
In addition to storing inventory, steel platforms can be transformed into office spaces, break rooms, or meeting areas. Mezzanines offer companies the flexibility to create work environments within their existing warehouse, improving employee comfort and productivity.
Cost-Effective Expansion
Adding a steel mezzanine is much cheaper than relocating to a new warehouse or constructing new buildings. It’s an investment that maximizes your existing space.
Increased Storage Capacity
Use vertical space to add storage without taking up more ground-level real estate. This means more inventory, more products, and more sales opportunities.
Improved Operational Efficiency
By separating different functions (storage, packing, office areas), mezzanines help streamline workflows, reducing congestion and minimizing operational disruptions.
Quick Installation
Steel platforms can be installed quickly and without significant downtime, helping to improve productivity and reduce disruptions to your daily operations.
Customizable Design
Tailored to meet the unique needs of your warehouse, steel platforms can be designed to accommodate varying load capacities, dimensions, and configurations.
Enhanced Safety
Steel platforms are designed with safety in mind, adhering to building codes and standards to ensure a secure and compliant structure. This reduces the risk of accidents and damage to inventory.
Industries That Benefit from Steel Platforms & Mezzanines
Manufacturing
Steel platforms provide additional space for production lines, equipment storage, or assembly areas.
E-Commerce
As storage demands rise, mezzanines help organize inventory, improve picking efficiency, and streamline order fulfillment.
Warehousing & Distribution
Increased storage capacity and organized workflows allow faster handling and less downtime, maximizing operational efficiency.
Automotive
Store large parts, tools, and machinery on mezzanines to free up valuable floor space for other operations.
Retail
Mezzanines create additional retail space for products or back-office operations without the cost of leasing more property.
Food & Beverage
It is ideal for storing dry goods, packaging materials, or creating climate-controlled workspaces without compromising floor space.
A steel platform or mezzanine is the ideal solution if you’re looking for a cost-effective way to expand your warehouse capacity. Our custom designs allow you to optimize your existing space for storage, work areas, or office functions—helping you maximize efficiency and save time and money. Contact us today for a free estimate and discover how we can assist with your warehouse space optimization.
FAQs
How quickly can a steel platform be installed?
Steel platforms are typically fast to install and, depending on the complexity, can often be up and running within a few weeks. The minimal downtime means your operations can continue smoothly during installation.
Can steel platforms be customized to my needs?
Yes! We offer custom-designed steel platforms tailored to your warehouse’s unique requirements, including load-bearing capacities, height, dimensions, and specific applications. We ensure that your new platform integrates seamlessly with your existing structure.
What is the difference between a steel platform and a work platform?
A steel platform or mezzanine is a permanent or semi-permanent structure that adds a level to your warehouse or facility. Work platforms, on the other hand, are often mobile or portable and used for accessing elevated areas or supporting equipment.
How safe are steel platforms?
Steel platforms are designed to meet or exceed industry safety standards, providing a secure, stable structure for storage and operational needs. Safety features include guardrails, non-slip surfaces, and compliance with OSHA regulations.
Our Steel Platform Vendors
